The Hidden Steps in Our Quality Control Processes

At Digital Fabrication, quality isn't an afterthought; it's engineered into every step.

Behind every finished restaurant, retail, or residential space we build lies a series of invisible checkpoints that ensure precision, durability, and flawless execution. While clients often see the final product, what they don't see is the system that gets us there.

It Starts Long Before Production

Our quality control process begins the moment a project is awarded, not when materials hit the CNC. Every drawing is reviewed by our production and design teams for accuracy, feasibility, and material compatibility. This early-stage check allows us to catch potential inconsistencies, confirm measurements, and align client expectations before fabrication begins.

The goal: eliminate surprises before they reach the shop floor.

Digital Precision: The CNC Advantage

Our Biesse CNC lines play a central role in maintaining accuracy. Each part is nested and programmed digitally, minimizing human error. But the real secret lies in how we maintain performance over time. Our CNC tooling is changed frequently to ensure cutting precision and clean finishes, no matter the material. We also perform regular calibration and test runs to confirm tolerances remain accurate within a hundredth of a millimeter.

We don’t just rely on technology; we verify it. Every run is backed by digital simulations and manual inspection before cutting begins.

Material Inspection and Handling

Every sheet of wood, metal, or solid surface is checked on arrival for flatness, defects, and finish consistency. We work exclusively with high-quality materials and trusted suppliers, ensuring consistency from batch to batch.

Proper storage also matters, and temperature and humidity can impact the integrity of materials. Our climate-controlled environment ensures that panels, veneers, and finishes stay stable until installation.

The Right Tools for the Right Results

Quality starts with craftsmanship, but it is perfected by tools. Our team works with premium equipment like Festool, known for its precision and reliability. These tools help ensure every cut, joint, and finish meets our exacting standards.

We also perform quality checks at every stage - from machining and assembly to finishing and packaging, so any issue is caught early and correctly immediately.

Assembly Mock-Ups and Fit Testing

Before final assembly, complex builds go through a dry-fit stage. This is where we test alignment, joint integrity, and design intent.

By pre-assembling large pieces, like reception desks, wall cladding systems, or custom bars, we catch and correct issues before they ever reach the site.

This proactive step saves hours of troubleshooting during installation and ensures our teams arrive with complete confidence in every component.

Surface Finish Verification

Whether it’s a matte lacquer, a brushed metal, or a stained oak veneer, our finishing team uses controlled application processes and standardized samples.

Each finish is compared to a master control sample signed off by the client or designer. The lighting, texture, and tone are all cross-checked before the final sealant is applied.

Even a 2% variation in gloss level can change the visual impact of a space, so we measure, adjust, and recheck until it’s perfect.

Packaging, Transportation & Field Verification

Our commitment to quality doesn't end when a project leaves the shop. Each product is carefully packaged and labeled to protect it during handling, transport, and site delivery. We use durable wrapping, corner protection, and impact-resistant materials to ensure everything arrives in perfect condition.

During installation, our site leads verify that each piece aligns with on-site conditions and coordinates with other trades. After completion, we perform a post-install review to confirm every surface, joint, and corner maintains Digital Fabrication’s standard of precision.

This final step ensures that what was designed, drawn, and built is exactly what stands in the finished space.

The Result: Consistency You Can Count On

By embedding quality checks into every stage, we create consistency that scales. Whether it’s a national retail rollout or a one-of-a-kind restaurant interior, our clients know the craftsmanship will be as precise as the first time.

Because true quality isn’t visible, it’s verified.